Find the losses.
Compare volumes between stages and identify differences to guide adjustments on the line.
Intelligence for the poultry industry
Your production.
Through a
new lens.
We turn images from the processing line into data to improve productivity, address losses and manage quality.
Explore the technology
Production. Quality. In real time.
Keep exploringFrom line to decision
Insights from the line.
Clarity for decisions.
See the process clearly. Understand where losses occur, how production is progressing and what each load's quality reveals.
Track the pace.
Use production flow and estimated completion time to plan the shift.
Understand the source.
Compare loads and contract growers to prioritize quality improvements.
Computer vision
A watchful eye.
At every stage.
C1 · Line entry
Every production run starts with a first data point.
Counting in the bleeding area establishes the baseline volume entering the process.
- Counting and flow monitoring
- A baseline for comparing stages
C2 · Feet inspection
Quality, classified.
Count feet, identify losses from feet falling off shackles and monitor quality.
ANo calluses
BCalluses on the footpad or toes
CCalluses on the footpad and toes
Grading criteria tailored to your operation.
C3 · Carcass breast
Details that reveal quality.
Inspection during evisceration to detect bruising on the breast, wings and thighs, as well as process defects.
- Comparison with entry counts
- Identification of losses and quality changes
C4 · Carcass back
Another perspective. More insight.
The rear view complements inspection and reveals other carcass conditions.
- Incomplete evisceration and visible contamination
- Detection of bruising on the back
Technology in motion
See THEIA
in action.
From image to insight, directly on the processing line.
Connected to your operation
Organized data.
By load and source.
Processing schedules integrated via API or spreadsheet. Line events that give each load context.
Every count linked to its source.
Counts by load and batch
Link volumes to the batch that passed through the line, rather than looking only at the shift total.
Quality by contract grower
Compare quality across sources and identify where to focus investigations and improvements.
Losses between stages
Compare counts for the same load throughout the process and identify differences in volume.
Control at the receiving platform
Your operation
in your hands.
On the HMI, the supervisor sequences and manages loads directly at the receiving platform. Information follows the process from the start.
Identification on the line
A simple signal.
A load identified.
A visual marker, such as a carabiner, indicates the end of each load. Computer vision recognizes this event and links the data to the batch.
Signaling at shackling
A direct signal.
Load separation.
As an alternative to the visual marker, the button signals the end of shackling for a load. A direct way to separate loads during operation.
Cameras + eventsData by loadInsights for action
Data intelligence
Your operation.
In perspective.
From the plant to the office, a connected view of production and quality.
Your production, right now.
Monitor processing pace, line videos and estimated completion time. On your computer or phone.
Business Intelligence (BI)
to guide decisions.
Compare periods, loads and contract growers. Understand losses and their financial impact, based on your operation's parameters.
Compare periods
Track trends in indicators and identify changes in production and quality.
Act by source
Compare loads and contract growers to guide investigations into quality differences.
Measure the impact
Assign financial values to losses and opportunities, based on your operation's parameters.
Built with your team
Technology that adapts
to your plant.
Assessment
Analysis of the process and opportunities for improvement.
Configuration
Development and adjustments to your plant's needs.
Validation
Installation and testing before going live.
Ongoing support
Team training and support in using the solution.
About THEIA
Industrial experience.
Technical depth.
Founded in 2024, THEIA combines meat processing industry knowledge with research in electronics and artificial intelligence.
CEO
Eugênio C. Castro
Over 40 years in the meat processing industry. Food Engineering and an MBA in Business Management.
CTO
Rafael S. Castro
PhD from UFRGS, working in electronics and AI. Professor at the PUCRS Polytechnic School.
Academic consultant
Aurélio T. Salton
PhD from the University of Newcastle, Australia. Professor at UFRGS and CNPq researcher.
Part of the ecosystem
A real presence
in the industry.
São Sebastião do Caí, RS
Sete Lagoas plant, MG
Let's talk
A new perspective
on your production.
Let's get to know your operation.
Schedule a THEIA demonstration.